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Jagorar Daidaita Injin Yanke Nauyi ta atomatik

Muhimman Abubuwan Da Ake Ɗauka

  • Cikakken zagayen daidaitawa akan XCJ-A 600 - ɗumi-ɗumi, duba sifili, nauyin tunani, tabbatar da haƙuri da gwajin karɓuwa mai sassa 20 - yana ɗaukar mintuna 25-35 (ƙimar da aka saba gani daga ƙwarewarmu).
  • Gudanar da duba nauyin sassa 5 a kowane lokacin da aka fara aiki ko kuma aka canza kayan aiki, da kuma daidaita na'urori masu auna firikwensin a duk bayan kwanaki 30 na aiki.
  • Nauyin nauyi na 0.5-1.0 g kawai ya isa ya ƙi gurɓatattun abubuwa masu kyau, domin na'urar tana rarraba kowane ɓangare ta atomatik zuwa nauyi mai karɓuwa ko mara karɓuwa kafin a fitar da shi.
  • XCJ-A 600 yana da NBR, FKM, roba ta halitta da EPDM amma ba ya haɗa da silicone - yana daidaita shi a cikin waɗannan kayan kawai.

Amsar a takaice:Kuna daidaita injin yanke nauyi ta atomatik ta hanyar tabbatar da na'urar auna nauyinsa da nauyin da aka tabbatar, sake daidaita sifilin tsarin akan allon taɓawa na Delta, tabbatar da madaurin haƙuri, da kuma gudanar da gwajin karɓa mai sassa 20. A kan XCJ-A 600, cikakken zagaye yana ɗaukar mintuna 25-35 (ƙimar da aka saba gani daga ƙwarewarmu).Domin na'urar tana raba sassa masu karɓuwa daga waɗanda ba za a iya amincewa da su ta atomatik bisa ga nauyi, daidaitawa ita ce hanya ɗaya tilo da ke sa kowace shawara ta karɓuwa/ƙi amincewa ta zama abin dogaro.

Injin yanke nauyi ta atomatik yana kama da na'urar yankewa, amma daidaitonsa yana rayuwa ne a cikin sarkar auna nauyi: na'urar firikwensin nauyi ta LASCAUX, na'urar watsawa ta dijital da Delta PLC waɗanda ke kwatanta kowane fanko da juriyar da kuka saita akan allon. Faɗin yankewa na mm 550 a cikin saman aiki na mm 600 yana da mahimmanci ƙasa da ko fanko na gram 12 ya kai gram 12 a wannan ranar.

Wannan jagorar tana tafiya cikin cikakken tsarin aiki na daidaitawa akanNa'urar yanke nauyi ta atomatik XCJ-A 600: abin da kuke daidaitawa da gaske, tsari mataki-mataki, tazara da aka ba da shawarar ta hanyar kayan aiki, da kuma teburin gyara matsala. An rubuta shi ne ga masu aiki da bene na shago da injiniyoyi masu inganci, bisa ga ƙa'idodin bin diddigin abubuwa da aka buga ta hanyarOfishin NIST na Ma'auni da Aunawa.

Me Yasa Daidaitawa Yafi Muhimmanci Akan Mai Yanke Nauyi

Duk wani yanke shawara da aka yanke game da wannan injin shawara ce mai auna nauyi.Mai aiki yana saita kewayon haƙuri da ake buƙata kai tsaye akan allon taɓawa, sannan injin ɗin zai raba ta atomatik ya auna kowane samfuri: sassan da suka faɗi cikin kewayon ana rarraba su a matsayin masu karɓuwa, kuma sassan da ke wajensa ana yiwa alama da cewa ba za a yarda da su ba kuma an karkatar da su. Saboda wannan kwatancen yana faruwa ta atomatik kuma a saurin samarwa, firikwensin da ba a daidaita ba ba wai kawai yana karanta wani ɓangare ba daidai ba - yana ɓatar da cikakken canjin a hankali.

Sakamakon zai taru da sauri. Idan na'urar firikwensin ta karanta gram 1 mai nauyi, za a ƙi kyawawan guraben da ke kusa da iyakar haƙuri ta sama, kuma dabarun ƙididdige mold - wanda aka saita don ciyar da adadi mai ƙayyadadden yawa ga kowace mold, kamar guda 6 ko 10 - ya daina isar da cikakken ƙididdigewa, saboda guntun da aka ƙi ba sa taɓa isa ga fitarwa. Sakamakon haka, raguwar da za ku iya gyarawa cikin mintuna 30 maimakon haka ya zama ƙarancin da ƙungiyar ku ta tattara za ta gano bayan sa'o'i.

Abin da Kake Daidaitawa a Gaskiya: Sarkar Nauyi

Kafin a taɓa kowace siga, yana taimakawa wajen sanin waɗanne sassa ne ke shiga cikin karatun nauyi. Takardar ƙayyadaddun bayanai ta XCJ-A 600 ta lissafa ainihin sarkar:

Bangaren Bayani dalla-dalla (XCJ-A 600) Matsayi a cikin Daidaito Nauyi
Na'urar firikwensin nauyi LASCAUX Yana auna kowane fanko; bangaren da ke yawo a mafi yawan lokaci
Mai watsa dijital LASCAUX Yana canza siginar firikwensin zuwa ƙimar dijital da aka nuna akan allon
PLC / allon taɓawa Delta Yana kwatanta karatu da matakin haƙuri da kuma matsalolin da aka samu/aka ƙi
Injinan Stepper 16 Nm da 8 Nm Gudanar da ciyarwa da kuma rage motsin; daidaiton ciyarwa yana shafar daidaiton samfurin
Layin jagora mai layi Jafananci THK Yana sa motsi mai zamiya ya yi santsi, don haka sassan suna sauka a kan wurin aunawa akai-akai
Tsarin iska Airtac Yana kunna rabuwa; matsin lamba mara ƙarfi na iska yana haifar da watsa karatu
Sawun injin L1270 × W900 × H1770 mm Dole ne a zauna a matakin da babu girgiza - tushen ingantaccen karatu

Sigogi da aka samo daga shafin samfurin masana'anta don na'urar yanke nauyi ta atomatik XCJ-A 600.

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Daidaitawa yana gyara sarkar firikwensin-mai watsawa-PLC, ba makanikai ba.Idan sassan jikinsu suka toshe ko kuma ba su daidaita ba, babu wani tsari da zai gyara hakan - kuna duba matsalar layin dogo ko kuma matsalar samar da iska.

Tsarin Daidaita Mataki-mataki

Jerin da ke ƙasa yana ɗauka cewa an sanya injin a daidai, an haɗa shi da iska mai ƙarfi, kuma an dumama shi na akalla mintuna 15 bayan an kunna shi. Kayan lantarki masu sanyi da na'urorin numfashi masu sanyi sune tushen "zubar da" ƙarya:

  1. Dumama da tsaftace.Bari injin ya yi aiki na minti 15, sannan a goge saman ciyarwa da aunawa. Kura ta roba da ragowar walƙiya na ƴan goma na gram ɗaya a kowane sashi suna ɓatar da nauyin ma'aunin da kansa.
  2. Sifili tsarin babu komai.A allon taɓawa na Delta, kunna aikin sifili ba tare da wani ɓangare a wurin aunawa ba. Tabbatar da cewa ƙimar da aka nuna ta dawo 0 g kuma ta tsaya a wurin na tsawon daƙiƙa 30 ba tare da walƙiya ba.
  3. Sanya takardar shaidar nauyin tunani.Sanya nauyin gwaji wanda nauyinsa ya kusa da nauyin da ba komai a ciki (misali 10-50 g, ajin OIML) a kan wurin aunawa kuma jira lokacin da aka daidaita.
  4. Kwatanta kuma gyara.Idan karatun ya karkata da fiye da 0.5 g daga ƙimar da aka tabbatar, daidaita rabon mai watsawa bisa ga umarnin masana'anta, sannan a maimaita sifili daga mataki na 2.
  5. Tabbatar da ƙarfin juriya.Sake shigar da kewayon haƙuri da ake buƙata akan allon kuma tabbatar da cewa ya dace da ƙayyadaddun ɓangaren na yanzu - canje-canje masu haɗawa a hankali suna lalata tsoffin madaukai.
  6. Gudanar da gwajin karɓa mai sassa 20.Cika guraben sassa 20 da aka sani masu kyau a cikin zagayowar. Ya kamata a rarraba dukkan 20 a matsayin abin karɓa; ƙin yarda ɗaya ko fiye yana nufin cewa madaurin ku ya fi tsauri fiye da ainihin bambancin sassa-da-sashe.
  7. Rubuta sakamakon.Ranar rajista, ƙimar nauyin tunani, ƙimar da aka nuna, sakamakon da aka yi amfani da shi da kuma sakamakon gwaji. Littafin rajista mai shafi ɗaya ya gamsar da tsammanin aunawa da ganowa naISO 9001tsarin inganci ba tare da ƙarin software ba.

Yi amfani da wani sashi mai takardar shaida a matsayin nassoshi na biyu

A ajiye wani abu mara komai a cikin samfurin da aka auna nauyinsa a kan ma'aunin dakin gwaje-gwaje, an rufe shi a cikin jaka mai lakabi. Kwatanta karatun injin da wannan "ɓangaren zinare" na yau da kullun yana kama da bambanci tsakanin cikakken daidaito ba tare da farashi ba.

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Tazarar Daidaitawa da Madaurin Juriya ta Kayan Aiki

XCJ-A 600 yana sarrafa NBR, FKM, roba na halitta da kuma iyalan EPDM (masana'antun ba sa cire kayayyakin silicone - ga waɗanda,na'urar yanke silicone ta musammanshine kayan aiki da ya dace). Haɗaɗɗun abubuwa masu yawa da tauri mafi girma suna haifar da ƙarin girgizar yankewa da kuma saurin watsa firikwensin, don haka tazara ta bambanta:

Kayan Aiki Mita Duba Tabo Cikakken Tazarar Daidaitawa Ƙungiyar Haƙuri ta Al'ada
NBR Kowane aiki na awanni 8 Kwanaki 30 na aiki ±1.5–2.0% na nauyin da ba komai da aka yi niyya
FKM Kowane aiki na awanni 8 Kwanaki 30 na aiki ±1.5–2.0% na nauyin da ba komai da aka yi niyya
Roba na halitta Kowace awa 4 Kwanaki 20 na aiki ±2.0–2.5% na nauyin da aka yi niyya mara komai
EPDM Kowace awa 4 Kwanaki 20 na aiki ±2.0–2.5% na nauyin da aka yi niyya mara komai

Tazarar lokaci da madauri dabi'u ne na yau da kullun daga ƙwarewarmu game da hatimin matsakaicin girma da samar da gasket; daidaita bayan sake duba bayanan littafin tarihin ku na kwanaki 90 na farko.

Saboda robar halitta da EPDM suna nuna bambancin taro mai yawa daga ɓangare zuwa ɓangare, ƙungiyar haƙuri da aka kwafi daga aikin NBR za ta ƙi waɗannan mahaɗan fiye da kima.Matse madaurin kawai lokacin da gwaje-gwajen amincewa suka tabbatar da cewa tsarin zai iya riƙe shi.

Shirya matsala Daidaita Drift

Idan karatu ya motsa ba zato ba tsammani tsakanin daidaitawa, yi amfani da wannan teburin ganewar asali cikin tsari - dalilan da aka lissafa sun fara wakiltar kusan kashi 80% na rahotannin filin (ƙimar da aka saba samu daga gogewarmu):

Matsala Dalili Mai Yiwuwa Mafita
Sifili mai walƙiya ±0.3–0.5 g Girgizawa daga tushe mara tsari ko na'urar maƙwabta da aka haɗa ta cikin bene Daidaita sawun ƙafar L1270 × W900 mm, ƙara faifan girgiza, canza wurin tushen
Daidaito mai ƙarfi amma mai dorewa Na'urar firikwensin/mai watsawa ta ainihi ko tarin ragowar da ke kan wurin aunawa Tsaftace, sake sifili, sannan gyara canjin mai watsawa tare da nauyin tunani
An ƙi kyawawan sassa Ƙungiyar haƙuri ta fi ƙarfin bambancin mahaɗin gaske, ko canjin yawa a cikin sabon tsari Sake gudanar da gwajin guda 20; faɗaɗa madaurin don daidaita bambancin da aka auna
Karatu ya watse bayan an gama wasa Matsalar ciyarwa - an katse motsi na zamiya a kan layin jagora na THK Share matsewar, tsaftace layin dogo, sake gudanar da gwajin karɓa kafin samarwa
Ƙin amincewa ya ƙaru a ƙarshen aiki Matsi na iska na Airtac yana raguwa yayin da buƙatar iska a shago ke ƙaruwa Daidaita iskar shiga zuwa takamaiman bayanai; rage kayan aiki masu matuƙar buƙata

Dokar haɓakawa

Idan gyare-gyare guda biyu a jere suka motsa offset ɗin zuwa hanya ɗaya, dakatar da daidaitawa kuma ka nemi a duba na'urar firikwensin. Bin na'urar firikwensin mai juyawa tare da offset yana ɓoye ɓangaren da ya gaza kuma daga ƙarshe yana haifar da hard stop mid-shift.

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Kammalawa: Sanya Daidaita Halayya ta Zama Al'ada ta Minti 30, Ba Gaggawa ba

Injin yanke nauyi na atomatik wanda aka daidaita ƙofa ce mai inganci; wanda ba a daidaita ba janareta ne mai allon taɓawa.Tsarin aiki gajere ne - babu duba, nauyin tunani, tabbatar da haƙuri, gwajin guda 20, layin littafin aiki ɗaya - kuma yana kare ayyuka biyu da masu saye suka dogara da su: karɓar/ƙin aunawa ta atomatik da kuma adadin da aka ƙayyade na kowane nau'in mold guda 6 ko 10.

Idan kuna kimanta yankewa bisa nauyi don sassan NBR, FKM, roba na halitta ko sassan EPDM, sake dubaNa'urar yanke nauyi ta atomatik XCJ-A 600shafin ƙayyadewa, bincika wasu na'urori a cikinNau'in injin yanke roba, ko kuma a haɗa shi daInjin raba robarukuni don rarrabawa a ƙasa. Ƙungiyarmu tana amsa tambayoyin daidaitawa da aikace-aikace a rubuce kafin ku yi oda - ku tambaye mu komai.

Bayanan Kayan Aiki Masu Alaƙa

•Na'urar Yanke Nauyi ta atomatik XCJ-A 600- cikakken takardar bayani game da na'urar da aka daidaita a cikin wannan jagorar.

•Nau'in Injin Yanke Roba— Yankan tsiri na CNC, yankewa, gasket da zaɓuɓɓukan yankewa bisa ga nauyi.

•Nau'in Injin Raba Roba- rarrabawa daga ƙasa da kuma rarrabawa ta hanyar iska don samfuran da aka lalata.

•Nau'in Injin Yanke Silicone— dangin kayan aiki da suka dace don samfuran silicone, wanda XCJ-A 600 ba ya haɗa da su.

Tambayoyin da Ake Yawan Yi: Daidaita Injin Yanke Nauyi

Sau nawa ya kamata in daidaita injin yanke nauyi na atomatik?

Yi saurin duba nauyi mai sassa 5 a duk lokacin da aka fara aiki ko kuma aka canza kayan aiki, da kuma daidaita na'urori masu auna firikwensin tare da ingantaccen ma'aunin gwaji a duk bayan kwanaki 30 na aiki don NBR da FKM, ko kuma duk bayan kwanaki 20 na aiki don roba ta halitta da EPDM. Haka kuma a daidaita nan da nan duk lokacin da sifilin karatu ya ragu da fiye da 0.5 g ko bayan duk wani cunkoson abinci da ya katse motsin zamiya.

Wadanne nau'ikan gwaji nake buƙata don daidaitawa?

Yi amfani da na'urar aunawa guda ɗaya da aka tabbatar kusa da nauyin da ba komai a ciki - yawanci nauyin OIML 10 g zuwa 50 g don hatimi da ginshiƙai - da kuma "ɓangaren zinare" ɗaya na nauyin da aka sani da aka auna akan ma'aunin dakin gwaje-gwaje. A sake tabbatar da nauyin aunawa da kansa bisa ga ma'aunin da za a iya ganowa aƙalla sau ɗaya a shekara, bin ƙa'idodin bin diddigin da Ofishin Nauyi da Ma'auni na NIST ya buga.

Me yasa injina yake ƙin sassan da ba a iya jurewa ba?

A mafi yawan lokuta ɗaya daga cikin abubuwa uku yana faruwa: na'urar auna nauyi ta yi kasa (gyara tare da cikakken daidaitawa), an saita madaurin haƙuri mafi tsauri fiye da bambancin sashi-zuwa-ɓangare na halitta na mahaɗin (gyara ta hanyar faɗaɗa madaurin bayan gwajin guda 20), ko kuma girgiza daga saman hawa mara mataki yana lalata karatun (gyara ta hanyar daidaita na'urar da ƙara madaurin girgiza).

Zan iya daidaita XCJ-A 600 don samfuran silicone?

A'a. Mai ƙera ya ƙayyade injin don NBR, FKM, roba na halitta, EPDM da makamantansu kuma ya ware samfuran silicone a fili. Daidaitawa ba zai iya faɗaɗa kewayon kayan ba - don silicone, zaɓi injin yanke silicone na musamman daga rukunin yanke silicone.

Har yaushe cikakken daidaitawa yake ɗauka?

Cikakken daidaito akan XCJ-A 600 — mintuna 15 na ɗumi, tabbatar da sifili, kwatanta nauyin tunani, tabbatar da haƙuri da gwajin karɓuwa guda 20 — yana ɗaukar mintuna 25 zuwa 35 gaba ɗaya (ƙimar da aka saba gani daga ƙwarewarmu). Duba tabo na yau da kullun na guda 5 yana ƙara ƙasa da mintuna 5 ga fara aiki.

Shin daidaitawa yana shafar saitin adadin kowace mold?

A'a. Saitin yawan kowace mold (misali guda 6 ko 10) yana sarrafa adadin guraben da injin ke ciyarwa a kowace zagaye, yayin da daidaitawa ke gyara sarkar firikwensin aunawa. Saitin biyu suna da 'yancin kansu, amma kyakkyawan aiki ne a tabbatar da adadin da aka kawo bayan kowane daidaitawa, saboda guntun da aka ƙi yana rage adadin da injin zai iya kammalawa.

Kamfanin Kayan Aiki na Atomatik na Xiamen Xingchangjia, Ltd.

Floor1, Ginin 13, Huli Industrial Park, Meixidao, Tongan, Xiamen China

Email: info@xcjrubber.com | Website: www.xmxcjrubber.com

An Buga: Satumba 2026 | An Tabbatar da shi na ƙarshe: Satumba 2026


Lokacin Saƙo: Satumba-28-2026