kan shafi

samfurin

Rarraba Farashin Aiki na Injin Deflashing na Roba

Muhimman Abubuwan Da Ake Ɗauka

  • Wutar lantarki ba ta da ƙarfi sosai: injin mai ƙarfin kW 7.5 a kan zagayowar daƙiƙa 75 yana ɗaukar kimanin 0.16 kWh, ko kuma 0.01 kWh a kowace kilogiram na roba.
  • Aiki da sarrafawa suna ɗaukar kashi 45-60% na kuɗin aikin injiniya, yayin da sinadarin nitrogen mai ruwa ke ɗaukar kashi 55-70% na kuɗin aikin da ake buƙata.
  • Farashin da aka saba kashewa ga kowace zoben O-ring guda biyu gram 1,000 yana gudana daga dala 23-36 ta hannun jari zuwa dala 1.8-3.0 akan injin cire kayan lantarki.
  • Kasafin kuɗi na kashi 4-7% na farashin siye a kowace shekara don kayan gyara, kuma ana tsammanin jimlar kuɗin aiki kusan kashi 6-10% na farashin siye a kowace shekara.

Amsar a takaice:Yin amfani da injin cire roba yana kashe kusan kuɗi.1.80 zuwa 4.20 USD ga ƙananan zoben O guda 1,000, kuma wutar lantarki ba ta kai kashi 3% na wannan adadi ba. Ma'aikata, sarrafawa, watsawa ko kuma asarar ruwa mai ɗauke da sinadarin nitrogen da kuma asarar amfanin ƙasa sun ƙunshi fiye da kashi 80% na kuɗin, don haka na'urar da ke da mafi ƙarancin ƙimar kW ba ta da yawa a matsayin wacce ta fi arha da za a mallaka.

Yawancin farashi suna kwatanta injina akan farashin siye da ƙarfin injin. Babu lamba ɗaya da ke nuna maka farashin kayan da aka gama, kuma wannan shine lambar da abokin cinikinka ke tattaunawa akai.

Wannan bayanin ya canza bayanai da aka buga daga injunan mu guda uku zuwa farashi ga kowace sassa 1,000, sannan ya nuna inda kowace dala take sauka.

Menene Kuɗin da ake Biyar a Aikin Deflashing?

Kowace aikin cire kayan aiki yana ɗauke da daidai gwargwado guda biyar na farashin da ake biya akai-akai., kuma suna yin abubuwa daban-daban: sikelin biyu tare da sassa, sikelin biyu tare da lokaci, sikelin ɗaya tare da kurakurai. Raba su shine aikin gaba ɗaya, saboda saurin sa'a ɗaya da aka haɗa yana ɓoye abin da za a ja.

Bokitin farashi Raba ta yau da kullun Me ke motsa shi
Aiki da sarrafawa 45-60% na inji / 15-25% mai guba Sassa a kowace kaya, kulawa a kowace zagaye, lokacin dubawa
Mai watsawa ko ruwa nitrogen 0-5% na inji / 55-70% mai guba kilogiram na nitrogen a kowace kilogiram na roba, lokacin riƙewa
Kayayyakin gyara 8-15% Rushewar bututun ruwa ko ruwan wukake, hatimin ƙofa, matattara
Makamashi 2-4% An ninka injin kW ta hanyar daƙiƙa na zagayowar
Asarar riba da sake yin aiki 5-20% Yawan gyara, lalacewar sashe, gauraye girma dabam dabam a cikin kaya ɗaya

Rangwamen hannun jari dabi'u ne na yau da kullun daga gogewarmu a cikin shigarwar abokan ciniki a cikin hatimi, motoci da na'urorin lantarki.

Nawa ne Kudin Wutar Lantarki a Kowacce Kilogram?

TheInjin cire kayan injin XCJ-G600Yana tuƙa injin 7.5 kW ta cikin injin inverter kuma yana ambaton gyaran daƙiƙa 20-40 don ɗaukar nauyin kimanin kilogiram 15. Ƙara daƙiƙa 30 don lodawa, saukewa da kuma busarwa kuma zagaye ɗaya yana ɗaukar kimanin daƙiƙa 75, don haka injin yana jan kimanin 0.16 kWh a kowane rukuni idan aka cika nauyin —kimanin 0.01 kWh a kowace kilogiram na roba.

A kan 0.10 USD a kowace kWh wato 0.016 USD a kowace kilogiram 15, ko kuma kusan 0.001 USD a kowace kilogiram;Hukumar Ba da Bayani kan Makamashi ta Amurkayana buga ma'aunin kuɗin fito na wata-wata idan kuna buƙatar adadi na gida mai kariya. Saboda inverter yana tayar da injin ne kawai a lokacin gyaran, yawan amfani da gaske yawanci yakan faɗi da kashi 40-60% ƙasa da adadin cikakken nauyin (ƙimar da aka saba gani daga ƙwarewarmu).Mitar wutar lantarki ba ita ce inda kuɗin ke tafiya ba.

Me yasa Nitrogen Mai Ruwa Ya Mamaye Layin Cryogenic?

TheInjin cire ruwa mai dauke da sinadarin nitrogen mai dauke da sinadarin 80LYana ɗaukar nauyin kilogiram 15-20 a kowace na'urar juyawa, yana kaiwa -150 °C kuma yana kammala zagaye a cikin ƙasa da mintuna 8, duk da haka ƙarfin sanyaya shi shine 1.1 kW kawai. Saboda haka wutar lantarki tana kashe kimanin dala 0.015 a kowace zagaye, yayin da nitrogen da ke sa zagayowar ta yiwu yana kashe dala 7-13.

Ana amfani da tsakanin kilogiram 0.8 zuwa 1.2 na ruwa nitrogen a kowace kilogiram na roba a kan injin da aka gyara sosai (ƙimar da aka saba gani daga gogewarmu), don haka nauyin ƙananan hatimi na kilogiram 18 yana buƙatar kilogiram 15-22 na nitrogen. Nitrogen da aka kawo a dala 0.45-0.70 a kowace kilogiram yana sanya kafofin watsa labarai su kaɗai0.36-0.84 USD a kowace kilogiram na kayan da aka gama.

Amfani da sinadarin nitrogen (kg a kowace kg na sassa) A 0.45 USD/kg A 0.65 USD/kg
0.8 0.36 USD/kg 0.52 USD/kg
1.0 0.45 USD/kg 0.65 USD/kg
1.2 0.54 USD/kg 0.78 USD/kg

Kudin kafofin watsa labarai kawai. Ma'aikata, kayan gyara da wutar lantarki sun zama ƙari.

Saboda sinadarin nitrogen shine babban abin da ke cikin layin, kula da farashi mai ƙarfi matsala ce ta jigilar kayayyaki maimakon matsalar injina. Girman tanki, yawan cikawa da kuma yadda aka cika abin nadi sosai yana motsa lambar fiye da kowane saiti a allon taɓawa.

Nawa ne Kudin Aiki a Gaske ga Kaya 1,000?

Ya kamata a ƙirga aikin kowace kaya, ba kowace awa ta injin ba. Mai aiki ɗaya yana lodawa, sauke kaya, da kuma yin ido da ido, yana ɗaukar kimanin sassa 7,500 kuma yana kashe 60-90 na ainihin kulawa a kowace zagaye. Idan wannan mai aiki yana kula da injina uku a kan dala 9 a kowace awa, nauyin aikin zai faɗi kusa da inda yake.0.70-1.00 USD ga kowace sassa 1,000.

Yin amfani da hannu wajen cire kayan aiki guda 7,500 yana ɗaukar awanni 19-30 na aiki a sassa 250-400 a kowace awa, wanda shine dala 23-36 ga kowace sassa 1,000.Wannan gibin, ba kudin makamashi ba, shine abin da ke biyan kudin injin.Tsaro yana da mahimmanci a nan ma: dominƙa'idodin tsaron na'uraAna buƙatar makullan ƙofofi, injin da ba shi da su ba za a iya barin shi ya yi aiki ba tare da kulawa ba, wanda hakan ke ƙara farashin aiki a hankali.

Wadanne Kudi Ne Ke Bayyana Bayan Watanni Goma Sha Biyu?

Saye da kuma ƙin sawa ba a iya gani a gwajin wata na farko. Rufe ƙofa a kan na'urar cryogenic yawanci yana ɗaukar watanni 6-12, masu fashewa ko ruwan wukake suna saita watanni 12-24, kuma suna tace injin a cikin kwata. Saboda waɗannan abubuwan suna lalacewa a hankali, fitarwa tana kasancewa daidai yayin da farashin kowane sashi ke ƙaruwa - alamar gargajiya da ke nuna cewa injin ba shi da takamaiman tsari.

Alamar farashi Dalili mai yiwuwa Aiki
Farashi ga kowace sassa 1,000 yana ƙaruwa Idan aka saci impeller ko media, ana buƙatar tsawon zagaye don share walƙiya Sauya sassan lalacewa a kan jadawalin ƙidayar aiki
Adadin sinadarin nitrogen yana ƙaruwa a kullum Rashin isasshen kaya, hatimin ƙofa mai zubar da ruwa, lokacin riƙewa da yawa Cika abin naɗin zuwa kashi 80-90% na girman da za a iya amfani da shi
Yawan ƙin amincewa sama da 2% Gyaran da aka yi a kan siririn walƙiya, gauraye girman sassa a cikin kaya ɗaya Raba kaya ta girman kuma rage zagayowar

Tsarin ganewar asali wanda ke magance mafi yawan kuɗaɗen da muke gani a cikin kiran sabis.

Mataki-mataki: Gina Lambar Farashi ga Kowanne Sassa 1,000 Da Za Ka Iya Karewa

  1. Gyara naúrar da ɓangaren.A auna sassa goma da aka gama, a raba nauyin nauyin da wannan adadi, sannan a rubuta sassan a kowane rukuni don kowace lamba ta raba rabo ɗaya.
  2. Mita ɗaya cikakken juyawa.Rijista kWh daga mitar matsewa, kilogiram na nitrogen daga bambancin nauyin tanki, sa'o'in mai aiki da ƙin yarda. Canji ɗaya na bayanai na gaskiya ya fi kimantawa na wata ɗaya.
  3. Raba kowace farashi ta hanyar direban sa.Kayayyakin gyara da kayan gyara da kayan aikin dubawa ke fitarwa suna tafiya a kowace sassa 1,000; kuzarin tsayawa, yawan masu aiki da kuma sararin bene suna tafiya a kowace awa, sannan a raba su ta hanyar amfani da wutar lantarki.
  4. Ƙara layin kayan gyara na shekara-shekara.Raba kayan gyaran da aka kashe a bara da adadin kashi na bara maimakon kimanta kashi.
  5. Sake gudanar da shi a kowace kwata.Tsarin tsada wanda ba a taɓa sabunta shi ba zai ci gaba da tabbatar da cewa injin da ya riga ya fita daga haƙuri.

Ta Yaya Ake Kwatanta Hanyoyi Huɗu a Kowanne Sashe 1,000?

Ga ƙananan zobba na O, aikin cirewa na inji shine hanya mafi arha ga kowane sashi, iska-ikon yana zaune a tsakiya, kuma cryogenic yana cin nasara ne kawai lokacin da walƙiya ta yi siriri ko kuma ta yi kyau sosai don kafofin watsa labarai na injiniya su isa.

Hanyar Zagaye ko fitarwa Babban direban farashi Kudin kowace sassa 1,000
Gyaran hannu Sassa 250-400/h ga kowane mai aiki Ma'aikata 23-36 USD
Ƙarfin iska na kashe wutar lantarki Har zuwa 4 kg/min, OD 3-80 mm Aikin, ruwa da silicone 3.00-5.50 USD
Inji XCJ-G600 15 kg a kowace dakika 20-40 Aiki da kayan gyara 1.80-3.00 USD
Nitrogen mai ruwa mai narkewa 15-20 kg a kowace zagaye ƙasa da minti 8 Ruwan nitrogen mai ruwa 2.60-4.20 USD

Yana ɗaukar nauyin USD 9/h mai cikakken aiki, USD 0.10/kWh da 0.55 USD/kg nitrogen; ƙimar da aka saba gani daga ƙwarewarmu tare da zoben O 2 g.

 Blog_Rubber_Deflashing_Machine_Operating_Cost_Breakdown_illus1

Ta Yaya Zaku Iya Rage Kudin Aiki Ba Tare Da Rage Ingancin Ragewa Ba?

Canje-canje guda biyar suna isar da mafi yawan tanadin, kuma babu ɗayansu da ya taɓa ingancin sashi. A tattara ganga ko abin naɗin zuwa kashi 80-90% na adadin da za a iya amfani da shi, saboda farashin zagayowar yana da iyaka ga kowane kaya kuma rabin cikakken kaya yana ninka farashin kowane sashi. A adana girke-girke da aka tabbatar a cikin ƙwaƙwalwar mai sarrafawa -injin kashe wutar lantarki ta iskaYana kiyaye shirye-shiryen samfurin 999 - don haka canjin kuɗi yana dakatar da ƙona tarkacen farko. A duba sassa ta girman kafin a cire su, a kula da injuna uku ga kowane mai aiki maimakon ɗaya, kuma a sayi hanyar da ta dace da kauri walƙiyarku maimakon wacce ke da mafi ƙarancin farashi.

Mafi ƙarancin kW ba yana nufin mafi ƙarancin farashi ba

Na'urar 1.1 kW mai cryogenic za ta iya kashe kuɗi sau biyu zuwa takwas fiye da na'urar injina mai 7.5 kW akan zoben O iri ɗaya, saboda nitrogen yana ɗaukar nauyin. Kwatanta farashin kowace sassa 1,000, kada a taɓa amfani da ƙarfin suna.

Kammalawa: Farashi da Sashen, Ba Injin ba

Wutar lantarki hayaniya ce. Rashin aiki, kafofin watsa labarai da asarar riba suna tantance ko layin deflashing yana da riba, kuma suna yin aiki daban-daban akan kayan aikin injiniya, iska da kuma kayan aiki masu ban mamaki. Farashin samfurin ga kowane 1,000 na kayanka kafin ka sanya hannu, sannan ka sake aunawa bayan kwata na farko.

Aiko mana da zanen kayanka, kauri walƙiya da kuma adadin da za a yi a kowane wata, kuma za mu dawo da kimanta farashi ga kowane sashi 1,000 da aka gina bisa ga takamaiman na'urorin da za mu ambata.

Bayanan Kayan Aiki Masu Alaƙa

•Na'urar rage girman roba— samfuran injina, makamashin iska da kuma samfuran cryogenic a wuri guda.

•Na'urar sarrafa na'urar sarrafa na'urar XCJ-G600— ganga 600 mm, injin juyawa na inverter na 7.5 kW, da kuma nau'ikan kilogiram 15.

•Injin cire ruwa mai ɗauke da sinadarin nitrogen mai ɗauke da sinadarin cryogenic— Na'urar juyawa mai karfin lita 80, -150 °C, kasa da mintuna 8 a kowace zagaye.

•Injin raba roba- dawo da kyawawan sassa daga walƙiya kafin ta zama ɓarna.

Tambayoyin da Ake Yawan Yi: Rage Kudaden Gudanar da Aiki

Menene mafi girman kuɗin aiki na injin cire roba?
A kan injina, aiki ne da sarrafawa, yawanci kashi 45-60% na kuɗin aiki. A kan injin da ke da ruwa mai narkewa, yawanci kashi 55-70%. Wutar lantarki ba ta tsaya ƙasa da kashi 3% ba a duka waɗannan yanayi, shi ya sa kW na mota ba shi da kyau a kwatanta injina.
Nawa ne kudin gudanar da injin deflashing mai ban sha'awa a kowace awa?
Na'urar sarrafa lita 80 mai nauyin kilogiram 15-20 a kowace zagaye cikin ƙasa da mintuna 8 tana cinye kimanin kilogiram 15-22 na nitrogen a kowace kaya. A kan dala 0.45-0.70 a kowace kg, wato kimanin dala 55-110 a kowace awa na aiki akai-akai, kafin a fara aiki da kuma lokacin da aka rage yawan aiki.
Shin injin da ya fi kW yana nufin ƙarin farashin aiki?
Ba shi da ma'ana. Injin 7.5 kW a kan zagayowar 75s yana amfani da kimanin 0.16 kWh, ko kuma 0.016 USD a 0.10 USD a kowace kWh. Na'urar 1.1 kW mai cryogenic har yanzu tana iya kashe kuɗi sau da yawa fiye da kowane ɓangare saboda nitrogen, ba wutar lantarki ba, ita ce ke mamaye kuɗinta.
Sau nawa ya kamata a maye gurbin kayan sawa?
Ana rufe ƙofofin da aka tsara a kowane wata 6-12, ana saita masu juyawa ko kuma masu tace ruwa a kowane wata 12-24, kuma ana tace injin tsotsar ruwa a kowane wata, ana ƙirga su a cikin aiki maimakon watannin kalanda. Kayayyakin da aka tanadar da su da abubuwan da ake amfani da su galibi suna ɗaukar kashi 4-7% na farashin siye a kowace shekara.
Shin ma'aikaci ɗaya zai iya gudanar da injinan deflashing da yawa?
Eh, idan zagayowar ta isa. Mai aiki ɗaya yawanci zai iya kula da injunan injiniya guda uku ko na'urori biyu masu fashewa saboda kulawa a kowace zagaye daƙiƙa 60-90 ne kawai. Wannan sauyi ɗaya yana rage aiki a kowace sassa 1,000 da kusan kashi biyu bisa uku.
Ta yaya zan rage yawan amfani da sinadarin nitrogen na ruwa?
Sanya abin naɗin zuwa kashi 80-90% na ƙarfin da za a iya amfani da shi, maye gurbin hatimin ƙofa mai zubar da ruwa, sanyaya kafin a fara aiki da shi, sannan a rage lokacin riƙewa zuwa ga mafi guntu saitin da har yanzu ya wuce ƙayyadadden hasken walƙiyar ku.

Kamfanin Kayan Aiki na Atomatik na Xiamen Xingchangjia, Ltd.

Floor1, Ginin 13, Huli Industrial Park, Meixidao, Tongan, Xiamen China

Email: info@xcjrubber.com | Website: www.xmxcjrubber.com

An Buga: Oktoba 2026 | An Tabbatar da shi na ƙarshe: Oktoba 2026


Lokacin Saƙo: Oktoba-20-2026