By Mike Chen, Daraktan Samarwa | Shekaru 12+ a Masana'antar Roba |LinkedIn
Muhimman Bayanai A Dubawa
- Injin cire roba na XCJ-G600 yana amfani da ganga mai diamita 600mm tare da injin 7.5kW don sarrafa nau'ikan zoben O da hatimi na kilogiram 15 cikin mintuna 8-12 a kowace zagaye.
- Ana gyara kowane zoben O guda ɗaya cikin daƙiƙa 20-40, kuma injin ɗaya zai maye gurbin ma'aikatan deflashing na hannu guda 40-50 ko tsofaffin injina guda uku da ke fitarwa a cikin samarwa.
- Injin yana sarrafa sassan roba masu diamita na waje daga mm 3 zuwa 100 mm ba tare da iyakance diamita na layi ba, yana amfani da ciyarwa ta atomatik da fitarwa don ci gaba da aiki.
- Ka'idar cire iska ta hanyar amfani da iska tana nufin babu buƙatar sinadarin nitrogen ko sanyaya ruwa, wanda hakan ke rage farashin aiki na kowane ɓangare fiye da madadin da ke haifar da hayaniya.
Injin Rage Roba na XCJ-G600: Siffofi da Bayani dalla-dalla
Injin lalata roba na XCJ-G600 yana wakiltar babban ci gaba a cikin inganci ga masana'antun samfuran roba da aka ƙera. Saboda fasahar lalata roba ta amfani da ƙarfin iska tana cire walƙiya ba tare da daskarewa ko maganin sinadarai ba, XCJ-G600 yana ba da inganci mai daidaito a ƙananan farashin kowane ɓangare fiye da gyaran hannu da sarrafa cryogenic don mahaɗan roba na yau da kullun. Fahimtar ƙayyadaddun bayanai, fasaloli, da iyakokin aikace-aikacen injin yana taimaka wa masana'antun tantance ko ya dace da buƙatun samarwarsu.
Wannan labarin ya ba da cikakken bincike game da ƙayyadaddun fasaha na injin ɗin deflashing roba na XCJ-G600, manyan fasalulluka, ma'aunin aiki, iyakokin aikace-aikace, da fa'idodin aiki.
Injin Rage Roba na XCJ-G600: Cikakken Bayani na Fasaha
Injin deflashing na roba na XCJ-G600 an gina shi ne a kusa da ganga mai girman diamita 600 mm tare da zurfin ganga 600 mm, wanda ke samar da girman ciki na kimanin lita 170 don sarrafa rukuni. Cikakken bayanan fasaha an jera su a ƙasa.
| Sigogi | Ƙayyadewa |
|---|---|
| Diamita na Ganga | 600 mm |
| Zurfin Ganga | 600 mm |
| Ƙarfin Mota | 7.5 kW tare da injin juyawa |
| Ƙarfin Rukunin | Kimanin kilogiram 15 a kowace zagaye |
| Lokacin Zagaye na Kowane Kashi | Daƙiƙa 20-40 a kowace zoben O |
| Nisan Diamita na Sashe | Diamita na waje daga 3 mm zuwa 100 mm |
| Girma (L x W x H) | 1750 mm x 1000 mm x 1000 mm |
| Cikakken nauyi | 650 kg |
| Ka'idar Aiki | Ƙarfin rage gudu na Aerodynamic (babu LN₂) |
| Tsarin Ciyarwa | Ciyarwa da fitarwa ta atomatik |
| Rabon Inganci | Inji 1 = ma'aikata 40-50 na hannu |
| Takaita Layin Samfuri | Babu - babu iyakancewar diamita |
An tabbatar da ƙayyadaddun bayanai daga takardun bayanai na masana'anta. Ana samun saitunan musamman don buƙatun samarwa na musamman.
Yadda Na'urar Kashe Roba ta XCJ-G600 Ke Cire Flash
Injin cire roba na XCJ-G600 yana aiki ne bisa ƙa'idar iska mai ƙarfi wadda ta bambanta da ta hanyar yankewa da hannu da kuma ta hanyar cirewa da aka yi da ƙarfe mai ƙarfi. Ana ɗora sassan roba a cikin ganga mai juyi mai girman mm 600, inda kwararar iska mai sauri da kafofin watsa labarai masu ƙarfi ke lalata kayan walƙiya daga saman sassan. Juyawar ganga tana haifar da ci gaba da aiki na juyawa wanda ke fallasa dukkan saman kowane sashi ga kafofin watsa labarai masu ƙarfi, yana tabbatar da cire walƙiya akai-akai a cikin dukkan rukunin.
Saboda tsarin ba ya buƙatar sinadarin nitrogen mai ruwa-ruwa, injin yana guje wa sarkar samar da kayayyaki da kuma farashin amfani da tsarin cryogenic a kowane rukuni. Injin mai sarrafa inverter mai ƙarfin 7.5 kW yana kiyaye saurin ganga mai daidaito ba tare da la'akari da nauyin batch a cikin ƙarfin kilogiram 15 ba, kuma inverter drive yana bawa masu aiki damar daidaita saurin juyawa don mahaɗan roba daban-daban da kauri walƙiya.
Tsarin ciyarwa ta atomatik yana ɗora sassa daga hopper zuwa cikin ganga mai sarrafawa, kuma tsarin fitarwa ta atomatik yana raba sassan da aka lalata daga kafofin watsa labarai da aka kashe a ƙarshen kowane zagaye. Wannan sarrafa kansa yana ba da damar ci gaba da sarrafa tsari ba tare da ƙarancin sa hannun mai aiki ba.
Babban Siffofin Injin Rage Roba na XCJ-G600
Sarrafa Rukunin Mai Girma
Yana sarrafa kilogiram 15 na sassan roba a kowane zagayen tsari, wanda ya isa ya kai kusan zoben O-zobba 3,000+ na yau da kullun a kowane aiki a ci gaba da aiki.
Lokacin Zagaye Mai Sauri
Yana rage kowace zobe ta O cikin daƙiƙa 20-40, yana cimma jimillar lokacin zagayowar rukuni na mintuna 8-12 gami da lodawa, sarrafawa, da kuma fitarwa.
Babu buƙatar mai sanyaya mai amfani
Ka'idar Aerodynamic ta kawar da buƙatar nitrogen mai ruwa ko busasshen kankara, tana rage farashin aiki fiye da hanyoyin cryogenic don mahaɗan roba na yau da kullun.
Daidaita Girman Sashe Mai Faɗi
Yana sarrafa sassan roba daga diamita na waje na mm 3 zuwa 100 mm ba tare da iyakance diamita na layin samfura ba, wanda ke dacewa da ayyukan samarwa iri-iri.
Aiki ta atomatik
Hanyoyin ciyar da motoci da fitar da kaya ta atomatik suna rage yawan shigar masu aiki cikin loda hopper da kuma sa ido kan kwamitin sarrafawa, wanda hakan ke 'yantar da ma'aikata don wasu ayyuka.
Ƙaramin Sawun ƙafa
Na'urar tana da girman 1750 mm x 1000 mm x 1000 mm da 650 kg, kuma tana dacewa da tsarin bene na samarwa na yau da kullun ba tare da buƙatar aikin tushe na musamman ba.
Injin Rage Roba na XCJ-G600: Bayanan Aiki da Fitarwa
Samfurin injin deflashing roba na XCJ-G600 ya dogara da girman sashi, tsarin rukuni, da kuma tsananin walƙiya. Bayanan aiki masu zuwa sun dogara ne akan yanayin gwaji na yau da kullun tare da zoben NBR O na diamita na waje na mm 50.
| Ma'auni | darajar | Yanayin Gwaji |
|---|---|---|
| Lokacin zagayowar kowane ɓangare | Daƙiƙa 20-40 | Zoben NBR O, 50 mm OD, sashi na giciye na mm 5 |
| Ƙarfin tsari | ~15 kg | Zoben O na yau da kullun, mahaɗi ɗaya a kowane rukuni |
| Lokacin zagayowar tsari | Minti 8-12 | Ya haɗa da lodawa, sarrafawa, da fitarwa |
| Yawan aiki na awa ɗaya | 75-112 kg/awa | Dangane da rukunin kg 15 x zagaye 5-7 a kowace awa |
| Fitar da kaya a kullum (sauyin awanni 8) | 600-900 kg | Ci gaba da aiki, daidaitaccen haɗin O-ring |
| rabon maye gurbin hannu | Ma'aikata 40-50 a kowace na'ura | Idan aka kwatanta da gyaran hannu a kilogiram 2-3/awa ga kowane ma'aikaci |
| Daidaitawar abu | EPDM, NBR, Roba na Halitta, FKM (tare da daidaitawar kafofin watsa labarai) | Duk wani abu da aka saba amfani da shi wajen hada roba |
Bayanan gwaji bisa ga gwajin karɓar masana'anta a ƙarƙashin yanayin da aka sarrafa. Sakamakon da aka samu ya bambanta da yanayin ɓangaren, kauri walƙiya, da halayen mahaɗi.
Injin cire roba na XCJ-G600 yana samun fa'idar ingancinsa ta hanyar ci gaba da sarrafa tsari. Mai aiki ɗaya zai iya sarrafa zagayowar lodawa da sauke kaya ta atomatik na injin, yana kiyaye fitowar samarwa wanda zai buƙaci ma'aikatan cirewa da hannu 40-50 idan aka yi da hannu. Wannan rabon maye gurbin aiki shine babban abin da ke haifar da riba akan jari ga yawancin masana'antun.
Aikace-aikace da Kayan Aiki don Injin Deflashing na Roba na XCJ-G600
Injin cire roba na XCJ-G600 an tsara shi ne musamman don zoben O amma yana sarrafa nau'ikan samfuran roba masu faɗi a cikin iyakokin girmansa. Aikace-aikacen da ke ƙasa sun dace da wannan kayan aiki.
Babban aikace-aikace: O-zobba da hatimi
Zoben O a cikin girman da aka saba amfani da su daga diamita na waje na mm 3 zuwa 100 mm su ne babban aikin da ake yi. Injin yana sarrafa zoben O masu tsauri da tsauri, zoben sassan murabba'i, da gaskets na roba. Dangane da ƙa'idodin haƙuri na ISO 3601-1, injin yana cimma ingancin saman Class A da Class B akan zoben NBR da EPDM na yau da kullun tare da cire walƙiya a layin rabuwa.
Aikace-aikace na biyu: Sassan roba na gabaɗaya da aka ƙera
Bayan zoben O, XCJ-G600 yana sarrafa gaskets na roba, hatimi, diaphragms, da sassan roba da aka ƙera musamman a cikin iyakar diamita na waje na mm 100. Ƙarfin batch ɗin kilogiram 15 yana ba da damar sarrafa nau'ikan sassa iri ɗaya tare, wanda ke ƙara yawan fitarwa ga masana'antun da ke da nau'ikan samfura daban-daban.
Daidaitawar abu
Tsarin cirewa na inji ya dace da mahaɗan EPDM, NBR, roba ta halitta, da FKM lokacin da aka daidaita nau'in kafofin watsa labarai da saurin juyawa don taurin kayan. Robar silicone tana buƙatar daidaita sigogi masu kyau tare da kafofin watsa labarai masu laushi don hana lalacewar saman. Ga silicone da sauran mahaɗan da ke da ƙarancin tsagewa, galibi ana fifita tsarin cirewa mai ƙarfi.
XCJ-G600 vs Sauran Hanyoyin Kashewa: Manyan Bambance-bambance
| Sigogi | XCJ-G600 Injin | Gyara da hannu | Cryogenic Deflashing |
|---|---|---|---|
| Kudin kowane ɓangare (50 mm O-ring) | $0.003-0.008 | $0.03-0.08 | $0.015-0.035 |
| Yawan fitarwa a kowane motsi | 600-900 kg | 15-20 kg ga kowane ma'aikaci | 300-500 kg |
| Bukatar aiki | Mai aiki 1 | Ma'aikata 40-50 | Masu aiki 1-2 |
| Kudin amfani | Kafofin Yaɗa Labarai kawai | Babu (aiki kawai) | LN₂ akan $5-15 a kowane rukuni |
| Mafi kyau ga mahaɗin mahaɗi | NBR, EPDM, NR | Duk (a hankali) | Silicone, FKM, walƙiya mai laushi |
Kwatanta farashi da fitarwa bisa ga yanayin samarwa na yau da kullun. Sakamakon gaske ya dogara ne akan yanayin yanki, tsarin rukuni, da matakin ƙwarewar mai aiki.
Haɗa Injin Rubber na XCJ-G600 cikin Samarwa
Bisa ga ƙa'idodin tsaro na na'urar OSHA 1910.212, ya kamata a sanya XCJ-G600 tare da allunan shiga da aka haɗa da kuma na'urorin dakatarwa na gaggawa waɗanda za a iya samu daga wurin mai aiki. Nauyin na'urar mai nauyin kilogiram 650 da tsawon mm 1750 suna ba da damar shigarwa a kan bene na masana'antu na yau da kullun ba tare da ƙarfafawa ba. An buƙaci izinin da ke kewaye da na'urar ya haɗa da mita 1 a gefen lodi don samun damar shiga hopper da mita 0.5 a gefen fitarwa don tattara sassan.
Ana iya haɗa hanyar ciyarwa ta atomatik zuwa na'urorin jigilar kaya na sama ko na'urorin fitar da matsi na ƙera, wanda ke ba da damar yin watsi da layin kai tsaye ba tare da canja wurin sassan da hannu ba. Wurin fitar da matsi ta atomatik yana jagorantar sassan da aka lalata zuwa marufi ko tashoshin dubawa na ƙasa. Don layukan samarwa waɗanda suka haɗa da matakan sarrafa roba da yawa, ana iya sanya XCJ-G600 tsakanin gyare-gyare da ayyukan sakandare.
Kammalawa: Shin Injin Kashe Roba na XCJ-G600 Ya Dace Da Samarwarku?
Injin cire roba na XCJ-G600 yana ba da damar cire walƙiya mai yawa ga masana'antun zoben O, hatimi, da sassan roba na yau da kullun. Gangar sa mai girman mm 600, injin 7.5 kW, tsarin ciyarwa ta atomatik, da kuma lokacin zagayowar daƙiƙa 20-40 a kowace sashi ya sa ya dace da wuraren sarrafa sama da sassa 10,000 a kowace rana a cikin NBR, EPDM, ko mahaɗan roba na halitta. Ka'idar cire roba ta injiniya tana rage farashin kowane ɓangare fiye da hanyoyin cryogenic kuma tana kawar da sarkakiyar samar da nitrogen mai ruwa.
Ga masana'antun da ke sarrafa sassan silicone ko FKM masu walƙiya mai kauri ƙasa da 0.3 mm, ko waɗanda ba sa buƙatar jure walƙiya a saman rufewa, tsarin deflashing na cryogenic na iya zama zaɓi mafi kyau. Ba a tsara XCJ-G600 don maye gurbin deflashing na cryogenic ba amma don cike gibin girman samarwa da ke tsakanin gyarawa da hannu da kuma daidaita hanyoyin cryogenic.
Bayanan Kayan Aiki Masu Alaƙa
•Shafin samfur na XCJ-G600— Duba cikakken jerin samfuran, hotuna, da fom ɗin tambaya.
•Injin cire ruwa mai ɗauke da sinadarin nitrogen mai ɗauke da sinadarin cryogenic— Don daidaita fasahar silicone, FKM, da sassan sirara masu walƙiya.
•Shafin nau'in injin cire roba— Duba duk zaɓuɓɓukan kayan aikin deflashing daga Xiamen Xingchangjia.
Tambayoyin da Ake Yawan Yi: Injin Rage Roba na XCJ-G600
Kamfanin Kayan Aiki na Atomatik na Xiamen Xingchangjia, Ltd.
Floor1, Ginin 13, Huli Industrial Park, Meixidao, Tongan, Xiamen China
Email: info@xcjrubber.com | Website: www.xmxcjrubber.com
Lokacin Saƙo: Yuli-07-2026







